Alpha XM 6005 Series Bedienungsanleitung

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Preface
Preface
Thank you for buying ALPHA6000 series inverter made by Shenzhen ALPHA Inverter
Co., Ltd.
To satisfy the high performance needs, ALPHA6000 series inverters use magnetic flux
vector control method to achieve high torque at low speed and low-noise at steady
running. The inner PID operation can perform PID close loop control easily.
ALPHA6000 proprietary features include the advanced automatic torque compensation,
multiple controlling methods, up to 36 fault protections and warning functions. Online
watching and changing parameters, Integrated RS485 Interface, and operation flexibility.
In addition, Energy Saving Running can furthest improves the motor power factor and
efficiency.
ALPHA6000 series are suitable for almost all motor driving applications like paper
process, textile machines, food process, cement, spinning weaving and dyeing,
metallurgy, Iron and steel, and other machinery.
The inverter has wide speed-adjusting range, stable operation, high accuracy and reliable
performance. It can be widely used in application of electrical power energy saving.
If you have some problem that can’t be solved in operation, please contact the nearest
local agents or service center, or contact our company directly.
To ensure the perfect use of this product and the safety of user, please read the user
manual carefully before the operation of inverter and keep the manual in proper place for
future reference.
The information contained in this manual is subject to change without notice.
Before mounting, wiring and commissioning the inverter, to ensure the safety of user and
extending the life of this equipment, it strongly suggested that we must read the safety
rules warnings listed in this book and cautions marked on the inverter.
When in operation, we must pay attention to the situation of driven load and all notes that
related on safety.
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Inhaltsverzeichnis

Seite 1 - Preface

Preface Preface Thank you for buying ALPHA6000 series inverter made by Shenzhen ALPHA Inverter Co., Ltd. To satisfy the high performance needs, ALPHA6

Seite 2

Chapter 2 Installation and Wiring Fig 2-4 3R75GB~3004GB Main Circuit Wiring Table2-2 3R75GB~3004GB main circuit terminals function Terminal Symbol

Seite 3 - Contents

Chapter 4 Parameter Index 100 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address Pd.15 Reset Interval Reset Interv

Seite 4

Chapter 4 Parameter Index PE: Running History Record Function code Function Name LCD Display Range of settings Change DefaultMODBUS Address

Seite 5

Chapter 4 Parameter Index 102 Function code Function Name LCD Display Range of settings DefaultChange MODBUS Address PE.00

Seite 6 - ALPHA6000 - 3 7R5 G B

Chapter 4 Parameter Index 103 Function code Function Name LCD Display Range of settings DefaultChange MODBUS Address PE.01 Output frequency at last fa

Seite 7

Chapter 4 Parameter Index 104 Function code Function Name LCD Display Range of settings DefaultChange MODBUS Address PE.12 Total electric-consumption

Seite 8 - 2.4 Main Circuit Wiring

Chapter 4 Parameter Index 105 PF: Protection of Parameters Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address PF.00

Seite 9

Chapter 5 Parameter Introductions Chapter 5 Parameter Introductions 5.1 Basic Function (Group P0) P0.00 Reference frequency Range: 0 ~Maximum frequ

Seite 10

Chapter 5 Parameter Introductions P0.03 Frequency setting selection Range: 0~5【0】 0: Frequency setting 1 1: Terminal Selection 2: Frequency setting

Seite 11

Chapter 5 Parameter Introductions ◆Serial communication: Users connected the serial communication port to PC or PLC, then through communication to con

Seite 12

Chapter 5 Parameter Introductions Output Voltage(V)Rated Voltage Output Freq.(Hz)BasicFrequencyMax output Frequency Fig. 5-0-1 V/F characteristic diag

Seite 13

Chapter 2 Installation and Wiring Table 2-4 35R5GB/37R5PB~3015GB/3018PB main circuit terminals function Terminal Symbol Terminal name and function R,

Seite 14

Chapter 5 Parameter Introductions Example: In the range, when P0.11 is set to 100, turn left/right the digital encoder one cycle, the reference freque

Seite 15 - Metal shell box

Chapter 5 Parameter Introductions Voltage %Frequency (Hz)P0.14P0.16Basic Frequency (P0.06)P0.18100%P0.13 P0.15 P0.17 Fig. 5-0-3 V/F-curve defined by

Seite 16

Chapter 5 Parameter Introductions Note: P0.20 defines the cut-off frequency used for manual torque boost to the basic frequency (defined by P0.19), a

Seite 17

Chapter 5 Parameter Introductions 113 Brake First and then startOutput Freq.(Hz)DC injec tion br aking timeBr ak ingenergyTimeTimeBraking voltageRunni

Seite 18

Chapter 5 Parameter Introductions 114 ◆Starting process includes the start of inverter power on, power recover, external fault M 18G/3022P and abo

Seite 19

Chapter 5 Parameter Introductions 115 The range of DC injection braking current and time are dependent on the inverter model, see Table 5-1-1. DC in

Seite 20

Chapter 5 Parameter Introductions 116 Running Freq.(Hz)TimeAcc TimeDec Time③②①①③② Fig. 5-1-5 S-curve acceleration/deceleration P1.06 Time of S-curve

Seite 21

Chapter 5 Parameter Introductions 117 After receiving the stop command, the inverter stops output immediately and the load ◆er reduces its output freq

Seite 22

Chapter 5 Parameter Introductions deceleration, if the output frequency is at or below the “DC injection braking frequency at stop, the DC injection b

Seite 23 - Inverter

Chapter 5 Parameter Introductions Range: 0.5-10.0s 【 This value depends on the inverter model】 P1.16 Trip-free time Note: ◆If having the speed trac

Seite 24 - Shielded wire

Chapter 2 Installation and Wiring Table 2-5 3018G/3022P~3055G/3075P main circuit terminals function Terminal Function R,S,T Three -phase 380V AC s

Seite 25

Chapter 5 Parameter Introductions 120 5.3 Auxiliary Operation (Group P2) P2.00 Jog Frequency Range: 0.10~50.00Hz【5.00Hz】 P2.01 Acc time of Jog Range

Seite 26

Chapter 5 Parameter Introductions Operation Freq.(Hz)Timet1 Fig. 5-2-2 FWD/REV switching time diagram P2.04 Frequency lower limit deal mode Range: 0,

Seite 27 - Shield wire near grounding

Chapter 5 Parameter Introductions 122 P2.05 Frequency departure setting Range: 0.00~2.50Hz【0.00Hz】 Note: ◆This function is used to prevent the fluc

Seite 28

Chapter 5 Parameter Introductions ◆The inverter can set three jump frequency points, and the jump frequency bandwidth can overlap or nesting. If overl

Seite 29

Chapter 5 Parameter Introductions P2.24 Fan control mode Range: 0,1【0】 0: Auto mode 1: Always ON Note: ◆Auto stop mode The fan always runs when the

Seite 30 - Digital frequency

Chapter 5 Parameter Introductions P3.01 Multi-function input selection Terminal X1 Range: 0~53【1】 P3.02 Multi-function input selection Terminal X2 R

Seite 31

Chapter 5 Parameter Introductions Setting Function Setting Function SS1 Multi-step Speed 27 SS2 Multi-step Speed 26 SS3 Multi-step Speed 29 Comman

Seite 32

Chapter 5 Parameter Introductions rising edge, so it must be operated as “disabled-enabled-disabled”, shown in Fig. 5-3-1. Reset commandKeyboard displ

Seite 33

Chapter 5 Parameter Introductions 128 Whether the UP/DOWN terminal is effective or not, the reference frequency will be the sum of initial value of UP

Seite 34

Chapter 5 Parameter Introductions frequency reference of UP/DOWN will keep the initial value even if press “STOP/RESET ” key. As shown in Fig.5-3-4.

Seite 35

Chapter 2 Installation and Wiring 13 Fig 2-8 3400G~3500G Main Circuit Wiring Table 2-6 3160G/3185P~3500G main circuit terminals function Terminal

Seite 36

Chapter 5 Parameter Introductions Output Freq.(Hz)initial frequencyDC injection brakingOutput VoltageBraking energyTimeRun CommandWaiting time forDC i

Seite 37

Chapter 5 Parameter Introductions 131 Table 5-3-2 Multi-step frequency Frequency selection Description SS3 SS2 SS1 Frequency setting SS3ON ON ON ON O

Seite 38 - 2.7 Wiring Attention

Chapter 5 Parameter Introductions ◆TT1~TT2: Combinations of the two terminals to make Acc/Dec time 1~4 ,as shown in Table 5-3-3. ◆If simultaneity de

Seite 39 - Chapter 3 Operation

Chapter 5 Parameter Introductions ◆Pausing PLC operation: Timing paused. If the setting value is 43 and the terminal function is valid, the PLC oper

Seite 40

Chapter 5 Parameter Introductions ◆This terminal is used for pulse input to the internal counter of the inverter. The highest pulse frequency is 400 H

Seite 41

Chapter 5 Parameter Introductions ◆2-wire control mode 2 In this mode, both function RUN (Run command) and F/R (Running direction) are used: If RUN is

Seite 42

Chapter 5 Parameter Introductions Range: 0.01~99.99Hz/s【1.00Hz/s】 P3.10 Terminal UP/DN rate Range:0.00~Frequency upper limit【10.00Hz】 P3.11 UP/DN refe

Seite 43

Chapter 5 Parameter Introductions 137 ◆If collectors are selected as PLC running steps output or fault output, D0, Y1, Y2 must be selected as the same

Seite 44

Chapter 5 Parameter Introductions Setting Function Description Completion of simple PLC operation 8 If the present step of PLC operation is finished

Seite 45

Chapter 5 Parameter Introductions 139 Setting Function Description 22 Reserved Reserved 23 OLP2: Overload signal If the output current is higher th

Seite 46

Chapter 2 Installation and Wiring 2.4.2 Main Circuit Wiring operation Be sure that the motor is running forward when the running direction command

Seite 47

Chapter 5 Parameter Introductions ◆This function used to adjust FAR detection bandwidth, when the output frequency reaches to the reference frequency.

Seite 48 - 50.00 49.99 49.50

Chapter 5 Parameter Introductions FDT lagTimeTimeFDT levelOutput Freq.FDT signal Fig. 5-3-9 FDT level and lag diagram P3.21 Frequency upper limit arr

Seite 49 - 3.3 Trial Operation

Chapter 5 Parameter Introductions P3.23 Torque detection reference Range: 0.0~200.0%【100.0%】 Note: ◆If motor torque is equal to or more than the

Seite 50

Chapter 5 Parameter Introductions 5.5 Analog and Pulse Function (Group P4) P4.00 Analog Nonlinear Selection Range: 0~3【0】 0:Null 1:AI1 2:AI2 3:Pulse N

Seite 51

Chapter 5 Parameter Introductions P4.13 Max pulse value Input 3 (pulse input Terminal) Range: P4.11~50.00kH【50.00k】 P4.14 Physical value 3 correspond

Seite 52

Chapter 5 Parameter Introductions %Min analogvalue (V)Max analogvalue (V)Physical valuecorresponding to Minanalog value Input%Physical valuecorrespond

Seite 53 - Check the reason

Chapter 5 Parameter Introductions P4.17 AO1 function definition Range: 0~11【0】 P4.18 AO2 function definition Range: 0~11【1】 P4.19 DO function defin

Seite 54 - 0.00 0.50 5.00 0.00

Chapter 5 Parameter Introductions Range: Min Pulse value output of DO~50.00kHz【10.00kHz】 P4.24 Max output frequency of DO Range: 0.00~Max Pulse value

Seite 55

Chapter 5 Parameter Introductions T1 T2 T3 T4 T5 T6 T7Run Commandf1f2f3f4f5f6f7Operation Freq.(Hz)Time Fig. 5-5-2 Holding the frequency after single c

Seite 56 - Chapter 4 Parameter Index

Chapter 5 Parameter Introductions or fault, it will record the operating time and will continue from the step where the inverter stops, and restart

Seite 57

Chapter 2 Installation and Wiring Countermeasures to RFI: The input cables, output cables and the inverter itself would produce RFI. Placing noise fil

Seite 58

Chapter 5 Parameter Introductions mode 2. P5.02 Saving PLC status when power off Range: 0~1【0】 0:Not save 1:Save Note: ◆Not save The inverter does n

Seite 59

Chapter 5 Parameter Introductions Table 5-5-1 Settings of PLC stage Symbol Acc/Dec time Direction P0.21,P0.22 F: Forward 1F Acc/Dec time 1 1r r: Re

Seite 60

Chapter 5 Parameter Introductions Range: The inverter model of no more than 4kW: 0.00~650.0Hz【0.00Hz】 P6.02 Preset of wobble frequency The inverter mo

Seite 61

Chapter 5 Parameter Introductions Wobble frequency operation process: First, the inverter speeds up to the preset of wobble frequency (P6.02) within t

Seite 62

Chapter 5 Parameter Introductions Time(S)Operation Freq.(Hz)Central Freq.Preset Freq.Run commandStop command Fig. 5-6-3 Wobble frequency start: Restar

Seite 63 - Brake utility

Chapter 5 Parameter Introductions ◆P7.01 is used to define the input method of PID feedback. If P7.01 is set to 9, speed PID is selected as PID feedba

Seite 64

Chapter 5 Parameter Introductions deviations occur and the regulation time is longer. Only the right differential time can reduce regulation time. Ra

Seite 65

Chapter 5 Parameter Introductions Range: 0,1【0】 P7.11 Integration adjust selection 0: Stop Integration Adjust when frequency arrive at limit; 1: Conti

Seite 66

Chapter 5 Parameter Introductions There is no standby function when the speed PID feed is used. P7.16 Dormancy delay time Range: 0~999s【120s】 Range:

Seite 67

Chapter 5 Parameter Introductions ◆The inverter inputs counting pulse by terminals (the inverter models of no less than 5.5kW: X7 or X8 is defined as

Seite 68

Chapter 2 Installation and Wiring Fig 2-12 35R5GB/37R5PB~3500GB Arrangement of Control Circuit Terminals In order to reduce interference and at

Seite 69

Chapter 5 Parameter Introductions if it cannot reach the setting then set P8.06 positive. Now suppose that one motor is overshoot, after doing the cor

Seite 70

Chapter 5 Parameter Introductions Note: ◆The motor’s slip changes with the load torque, which results in the variance of motor speed. The inverter ou

Seite 71

Chapter 5 Parameter Introductions voltage as the output voltage reference. The value of P9.03 is preset according to the standard induction motor befo

Seite 72

Chapter 5 Parameter Introductions ◆AVR means automatic output voltage regulation. When AVR function is invalid, the output voltage will fluctuate when

Seite 73

Chapter 5 Parameter Introductions 164 Note: ◆PA.00, PA.01 and PA.02 are used to set the motor parameters. In order to ensure the control performance,

Seite 74

Chapter 5 Parameter Introductions Formula used for calculating resistance (resistance of stator or rotor) ()%1003/% ×⋅=IVRR Formula used for calculati

Seite 75

Chapter 5 Parameter Introductions Data length: fixed at 8 bits Parity: even parity/no parity/odd parity selectable (parameter Pb.02) Stop bit: fixed a

Seite 76

Chapter 5 Parameter Introductions not overlap with the address numbers of other slaves in the network. To make many inverters and control PLC operate

Seite 77

Chapter 5 Parameter Introductions saved to EEPROM directly. However, if Pb.06 is set as 0, the modified parameters will not be saved to EEPROM, but st

Seite 78

Chapter 5 Parameter Introductions ◆If PC.03 is set to 1, output current will be displayed with unit “A” in monitoring state, and the unit indicator “A

Seite 79

Chapter 2 Installation and Wiring 17 Category TerminalName Functions Specifications Analog output AO1 Analog output1 Be able to output analog volta

Seite 80

Chapter 5 Parameter Introductions unit indicator “m/s” (combination of unit “A” and “V”) will be lit up. The reference line speed cannot be adjusted o

Seite 81

Chapter 5 Parameter Introductions ◆If PC.15 is set to 1, analog PID feedback will be displayed in monitoring state, and all unit indicators will be li

Seite 82

Chapter 5 Parameter Introductions X3 X5 X7 X8X6X4X2X1Y1 Relay1TA/TB/TCRelay2BRA/BRB/BRCY2DOAlways on Fig. 5-12-2Terminal status diagram of 35R5GB/37R5

Seite 83

Chapter 5 Parameter Introductions ◆Linear speed = rotate speed × PC.22 (PG) ◆Reference linear speed= reference frequency* PC.22 (non PG) ◆Reference li

Seite 84

Chapter 5 Parameter Introductions 1 minTimeOutput current100% 200%50% 100%Motor overloadprotectivecoefficient Fig. 5-13-1 Motor overload protection cu

Seite 85

Chapter 5 Parameter Introductions ActionDetect timeDetect timeDetect thresholdOutput currentEnabledTimeTime Fig. 5-13-2 Overload pre-alarm function 

Seite 86

Chapter 5 Parameter Introductions Output Freq.(Hz)0Time(s)Output current %0Time(s)Acceleration Fig. 5-13-3 Acceleration Output Freq.(Hz)0Time(s)Outpu

Seite 87

Chapter 5 Parameter Introductions reducing its output frequency. When the middle direct voltage becomes lower than the point, the deceleration continu

Seite 88

Chapter 5 Parameter Introductions ◆In the digital encoder damage cases, set Pd.12 to 1, so “JOP” key can be used as UP and direction key can be used

Seite 89

Chapter 5 Parameter Introductions Table 5-14-1 Fault categories Fault code Fault categories Fault Fault categories code NULL No fault Uu1 Bus Under

Seite 90

Chapter 2 Installation and Wiring 18 Category TerminalName Functions Specifications Mult-function input terminal

Seite 91

Chapter 5 Parameter Introductions Note: ◆Memorize the types of the last 3 faults. See Table 5-14-1 for the details of faults. Range: 0~65530h【0】 PE.

Seite 92

Chapter 5 Parameter Introductions Range: 0~2【0】 PF.01 Parameter write-in protection 0: All parameters are allowed changing; 1: Only setting frequenc

Seite 93

Chapter 5 Parameter Introductions Note: ◆PF.03 is set to 0: No action; ◆When PF.03 is set to 1 (Parameters download), the copied parameters stored in

Seite 94

Chapter 5 Parameter Introductions ◆The parameter is only valid to the inverter of G/P series ,otherwise it is always 0. ◆Default value of the inverter

Seite 95

Chapter6 Troubleshooting Chapter 6 Troubleshooting 6.1 Troubleshooting When the inverter has detected a fault, the keyboard will display the fault cod

Seite 96

Chapter6 Troubleshooting Fault display Name of protection Possible reasons of fault Actions OC2 Over current in Dec process●Too short decelerating tim

Seite 97

Chapter6 Troubleshooting Fault display Name of protection Possible reasons of fault Actions GF Ground Fault ●Grounding current of output side exceeds

Seite 98

Chapter6 Troubleshooting Fault display Name of protection Possible reasons of fault Actions External fault comes from RS485 serial communication ●MODB

Seite 99

Chapter6 Troubleshooting 188 Fault display Name of protection Possible reasons of fault Actions CCF5 RAM fault ●RAM fault of the control board ●Replac

Seite 100 - Function

Chapter6 Troubleshooting fault Uu2(Control circuit under voltage) and Uu3(Bad charge circuit). ②Only LCD keyboard has parameter-copying function, a st

Seite 101

Chapter 2 Installation and Wiring 19 Category TerminalName Functions Specifications Mult-function input terminal X7 Multi- function in

Seite 102

Chapter6 Troubleshooting 6.3 Motor’s faults and corrective measure If the motor has one of the following faults, please find the reason and take corre

Seite 103

Chapter6 Troubleshooting 191 Fault Content of checking Corrective measure Motor rotate but can’t shift Whether the connection of frequency circuit i

Seite 104

Chapter 7 Peripheral Equipments Chapter 7 Peripheral Equipments 7.1 Peripheral Equipments Connection Diagrams: Isolator switchCircuit breaker or fuseC

Seite 105

Chapter 7 Peripheral Equipments Isolator switchCircuit breaker or fuseAC input reactorAC output reactorOutput EMI filterBraking unitBraking resistorD

Seite 106

Chapter 7 Peripheral Equipments 7.2 Function of Peripheral Equipments Table 7-1 Function of Peripheral Equipments Peripherals and Options MCCB MC *A

Seite 107

Chapter 7 Peripheral Equipments Three -phase 380 11 27 0.8 Three -phase 380 250 480 0.04 15 34 0.6 280 530 0.04 18.5 41 0.5 315 605

Seite 108

Chapter 7 Peripheral Equipments but directly connect the filter housing to the back plate of metal case where the paint has been scraped off. This gro

Seite 109

Chapter 7 Peripheral Equipments 197 7.2.4 Leakage current protector Because safety capacitor or distributed capacitance to earth exists in interior of

Seite 110 - Basic Frequency (P0.06)

Chapter 8 Maintenance 198 Chapter 8 Maintenance 1. Terminals of the inverter have high-voltage .Never touch them, or it will cause electric shock. 2.

Seite 111 - Output voltage

Chapter 8 Maintenance The daily inspecting contents and cautions are listed in Table 8-1. Table:8-1 The daily inspecting contents and cautions serial

Seite 112

Preface Danger! This system contains voltages that may be as high as 400 volts! Electric shock can cause serious or fatal injury. Only qualified per

Seite 113 - Br ak ing

Chapter 2 Installation and Wiring 20 Category TerminalName Functions Specifications Multi-function output terminal Y1 Bi-direction open

Seite 114

Chapter 8 Maintenance Component Check Corrective Action Cooling Fan For abnormal noise and vibration, Accumulation of dust and dirt Replace the cool

Seite 115 - Dec time

Chapter 8 Maintenance 201 Table 8-3 Description of Main Circuit Electro Measurement Item Input(Power supply) DC Intermediate Link Output(Motor) D0 te

Seite 116

Chapter 8 Maintenance 8.1.3 Replace device at regular intervals For security of the inverter operation, to ensure the long term and reliable operation

Seite 117

Chapter 9 Quality Guarantees Chapter 9 Quality Guarantees Quality guarantees is transacted as the following rules and regulations: The warranty range

Seite 118

Chapter 9 Quality Guarantees service. Though the product is designed and manufactured under a strict quality control, be sure to inquire us first i

Seite 119 - Treatment 2 RUN

Appendix 1 Exterior size and mounting size Appendix 1 Exterior size and mounting size (Unit: mm) H H1 W W1 D D1规格 D2D3 d S2R4GB/S2R75GB 150 138

Seite 120 - Operation Freq.(Hz)

Appendix 1 Exterior size and mounting size Inverter Model H H1 W W1 D D1 D2 d 35R5GB/37R5PB,37R5GB/3011PB 270 255 190 175 176 186 122 7 206

Seite 121

Appendix 1 Exterior size and mounting size 207 Inverter Model H H1 W W1 D D1 D2 dd 1 3011GB/3015PB,3015GB/3018PB 373 360 235 200 176 188 125 7

Seite 122 - bandwidth

Appendix 1 Exterior size and mounting size Please choose hanger itis necessary Inverter Model W D L a b c d 3160G/3185P,3185G/ 3200P, 3200G/322

Seite 123

Appendix 1 Exterior size and mounting size Inverter Model W D H a b c d 3400G,3500G 800 550 2000 700 300 125 18 209

Seite 124

Chapter 2 Installation and Wiring 21 Category TerminalName Functions Specifications Power supply 10V +10V pow

Seite 125

Appendix2 Technology Standards Appendix 2 Technology Standards Items Standards Rated input voltage,frequency Single-phase AC 200~240V 50/60Hz 3AC 3

Seite 126

Appendix2 Technology Standards Items Standards Model 3200P 3220P 3250P 3280P 3315P Motor Output(kW) 200 220 250 280 315 Rated output curre

Seite 127

Appendix2 Technology Standards 212 Items Standards Protective function Voltage overload , Under voltage , Current limiting, Over current, Thermal ove

Seite 128 - STOP command

Appendix3 Main Circuit Output Cable Selection (Recommended) Appendix 3 Main Circuit Output Cable Selection (Recommended) Voltage (V) Power grade(kW) T

Seite 129

Appendix3 Main Circuit Output Cable Selection (Recommended) 214 380 280kW 185*2 320 280 550 430 315kW 250*2 320 280 550 430 355kW 325*2

Seite 130

Appendix 4 MODBUS Communication Appendix 4 MODBUS Communication This series of inverter can perform serial transmission by using a programmable contro

Seite 131 - ON ON ON ON ON

Appendix 4 MODBUS Communication RS-485Switchs of terminal resistanceONOFFSW412 Note on Communication Wiring: (1) Communication wires must be separate

Seite 132

Appendix 4 MODBUS Communication MODBUS Communication Parameters Set To communication with PLC, the inverter must be programmed. Here are some communic

Seite 133

Appendix 4 MODBUS Communication Function code Parameter name Change MODBUS address Setting range DefaultP7.00 Feed select 0:PID feed 1:AI1 Terminal 2

Seite 134

Appendix 4 MODBUS Communication Function code Parameter name Change MODBUS address Setting range DefaultPb.06 Selection of MODBUS data storage 0: Not

Seite 135

Chapter 2 Installation and Wiring 22 Category TerminalName Functions Specifications Power supply PE Shielding ground It is used for groundi

Seite 136

Appendix 4 MODBUS Communication 220 *notes: In the way of choosing even parity checking, user can obtain the fastest communication response. The mini

Seite 137

Appendix 4 MODBUS Communication CRC check: CRC-16 is calculated as follows: 1. The initial value of general CRC-16 calculation result is "0"

Seite 138

Appendix 4 MODBUS Communication The contents of the specified number are read out in MODBUS address. The holding register contents are divided into th

Seite 139

Appendix 4 MODBUS Communication Example: Loopback test with slave 1. Slave Address01Function Code08TestNO.Upper 00Lower 00TestDataUpper 12Lower 34CRC

Seite 140

Appendix 4 MODBUS Communication Example: 30.00 Hz frequency reference is saved in EEPROM. Slave Address 01Function Code 10StartingNo.Upper 01Lower 00

Seite 141 - ~ P3.17 will be

Appendix 4 MODBUS Communication ●Data List: ●Command data (Only write-in is possible) Address Name Descriptions BIT 0000H (Reserved) 0001H Run Oper

Seite 142 - Preset Counting value

Appendix 4 MODBUS Communication *NOTE 1: Reserved BIT always writes “0”. *NOTE 2: If communication frequency reference is more than the maximum fr

Seite 143

Appendix 4 MODBUS Communication Address Name BIT Content 0 Over current (OC) 1 Over voltage while Accelerating (Ou1) 2 Inverter overload (OL2)

Seite 144

Appendix 4 MODBUS Communication Address Name BIT Content 0025H AI1 analog AI1 analog input(V) 0026H AI2 analog AI2 analog input(V) 0027H Output Ou

Seite 145

Appendix 4 MODBUS Communication Address Name BIT Content 002DH Multi-function output terminal monitor0 DO 1:“ON” 0:“OFF” 1 Y1(Only35R5GB/37R5PB

Seite 146

Chapter 2 Installation and Wiring SW2 SW3AO1 AO2IV0/2~+10VOr 0/4~20mAGNDAO1/AO2Shielded wirenear GroundingInverterPE Fig 2-14 S2R4GB~3004GB Anal

Seite 147 - T1 T2 T3 T4 T5 T6 T7

Appendix 4 MODBUS Communication ●MODBUS registers address: Function parameter No. (DEC) MODBUS registers address No. (HEX) (ENTER to save data) (00FF

Seite 148 - ◆Continuous operation

Appendix 4 MODBUS Communication 231 ●Fault Response Error Codes with MODBUS Error Code Fault Content 01H Function error ·Unregistered function code

Seite 149 - Fig. 5-5-4 PLC start mode 1

Appendix 5 Keyboard Mounting Size (Unit: mm) Appendix 5 Keyboard Mounting Size (Unit: mm) Fig. A5-1 Keyboard Mounting Size of S2R4GB~3004GB 232

Seite 150

Appendix 5 Keyboard Mounting Size (Unit: mm) Fig. A5-2 Keyboard Mounting Size of 35R5GB/37R5PB~3500G233

Seite 151

Appendix 6 Inverter warranty Appendix 6 Inverter warranty User name: User address: Contact: Tel: Post code: Fax: Type: Num: Purchase date: Fault d

Seite 152

Appendix 6 Inverter warranty 235 Disclaimer: The following statement explains that Shenzhen ALPHA Inverter Co., Ltd. (including its employees, agents

Seite 153

Chapter 2 Installation and Wiring ●Wiring of Serial Communication Interface The inverter of this series provides standard RS485 serial communicati

Seite 154 - 5.8 PID Control (Group P7)

Chapter 2 Installation and Wiring 25 is used. Connect homonymy terminals of the master and slave if the master is PLC. When several inverters of S2R4G

Seite 155

Chapter 2 Installation and Wiring 26 Fig 2-19 Using Internal 24V Power Supply 2)If an external power supply is used, then use the Wiring shown i

Seite 156

Chapter 2 Installation and Wiring 27 Fig 2-21 Method 2 of connections (a) 2) Inverter’s internal +24 V power supply is used and the external control

Seite 157 - 1: Enable 0: Disable

Chapter 2 Installation and Wiring 28 3) Use external power supply by source connection method (Attention: be sure to disconnect the cable JP1 bet

Seite 158

Chapter 2 Installation and Wiring 29 ●Wire Multi-function Output Terminals 1) Multi-function output terminals D0 as switching output can use the int

Seite 159

Contents Contents Preface ...

Seite 160

Chapter 2 Installation and Wiring 30 3) Multi-function output terminals / Pulse output terminal DO as pulse output can use the internal 24 V powe

Seite 161 - Load torque

Chapter 2 Installation and Wiring 5)Multi-function output terminals Y1 and Y2 can use the internal 24V power supply of inverter and the wiring method

Seite 162 - V/F curve

Chapter 2 Installation and Wiring 32 If the inverter drives an inductive load (such as relay or contactor), then a surge suppressing circuit shoul

Seite 163 - Inverter 1 Inverter 2

Chapter 2 Installation and Wiring The cables connecting keyboard and control board use standard super-five-class network cable. RJ-45 Interface uses t

Seite 164

Chapter 2 Installation and Wiring 2.6 Wiring of Inverter for Basic Operation Fig 2-32 S2R4GB~S22R2GB Wiring diagram 34

Seite 165

Chapter 2 Installation and Wiring Fig 2-33 3R75GB~3004GB Wiring diagram 35

Seite 166

Chapter 2 Installation and Wiring Power Supply3-phase380V50/60HzMCDC reactor(connect optional parts externally)Braking Resistor(connect optional

Seite 167

Chapter 2 Installation and Wiring 37 Power Supply3-phase380V50/60HzMCDCL DC reactor(connect externally,optionalparts for 3132GB/3160PB or below)Brakin

Seite 168 - Fault Handling

Chapter 2 Installation and Wiring 38 2.7 Wiring Attention ● Be sure the input power supply of the inverter is cut off then you can remove or repla

Seite 169

Chapter 3 Operation Chapter 3 Operation DANGER 1, Only turn on the input power supply after replacing the front cover. Do not remove the cover while

Seite 170

Contents 3.3.1 Operation mode of inverter ... 493.3.2 Before operation checkpoints

Seite 171

Chapter 3 Operation 3.1.1 Overview of keyboard LED DisplayProgramming keyShift keyStatus indicatorRUN keyIncrement keyJog keyStop/Reset keyFrequency:

Seite 172

Chapter 3 Operation Table 3-1 The LED monitoring objects Set value Monitoring object(Unit) Permission of Modify in running state PC.01=1 Output freque

Seite 173

Chapter 3 Operation 42 Table 3-2 Description of keystroke function key Name of key Key functions PRGESC Programming key/Escape keyGo to programming

Seite 174 - 50% 100%

Chapter 3 Operation 43 key Name of key Key functions >> Shift key In programming state, press this key can change the blink number position. In moni

Seite 175 - Detect time

Chapter 3 Operation Table 3-3 Description of state indicators Indicator Display state Mean :Indicator the state of inverter RUN running state indi

Seite 176 - Acceleration

Chapter 3 Operation Running state: The inverter has received a running command and then comes into running state. So, the display states of keyboa

Seite 177 - Deceleration

Chapter 3 Operation 46 3-3-1 Display of power on.Output frequency is 0.00Hz3-3-2 Display of stop state.RUN is off,FWD blink slowly3-3-3 Display of ru

Seite 178

Chapter 3 Operation display menu will be changed gradually. When in function parameter value menu, press the “ENTER” key ENTERcan save the value of t

Seite 179

Chapter 3 Operation 0.0050.00 49.99 49.50outputfrequencyTurn left thedigitalencoder,thekeyboard willautomaticallycome intofrequency settingstate.Un

Seite 180

Chapter 3 Operation ●The inverter parameters are protected. If function parameter value PF.01=1 or 2, the parameters are forbidden to be changed. This

Seite 181

Contents 5 7.2.4 Leakage current protector ... 1977.2.5 Capacitor Box ...

Seite 182 - PF.04 G/P selection

Chapter 3 Operation value to 9), the inverter will chose PID closed loop operation mode. In other word, it will come into PID adjustment as the PID fe

Seite 183 - PF.04 to 1

Chapter 3 Operation Operation mode ofinverterJOG activePID termianl activeWobble frequencyrunning terminalactivePLC termianlactivePID runningWobble fr

Seite 184 - Chapter 6 Troubleshooting

Chapter 3 Operation 3.3.2 Before operation checkpoints To ensure safety, prior to initial operation, disconnect the machine coupling so that the mot

Seite 185

Chapter 3 Operation wiring is right.wiring as therequirement statedin this manualPower ONsee output frequencymonitor:0.00HzPower on failedDisconnect t

Seite 186

Chapter 3 Operation 54 3.4 Commissioning of keyboard Assume that the inverter need to run forward at 30.00 Hz at first, then run reverse at the same f

Seite 187

Chapter 3 Operation 3.5 Operation of Control Circuit Terminal Assume that the inverter needs to run forward at 30.00 Hz at first, and then stop by t

Seite 188

Chapter 4 Parameter Index Chapter 4 Parameter Index Attention: “○”means that the parameters can be changed during inverter running and stop state;

Seite 189

Chapter 4 Parameter Index 57 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P0.03 Frequency setting selection Fr

Seite 190

Chapter 4 Parameter Index 58 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P0.05 Keyboard direction setting Key

Seite 191

Chapter 4 Parameter Index 59 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P0.11 Step length of digital encoder

Seite 192

Chapter 1 Purchase Inspection Chapter 1 Purchase Inspection1.1 Unpacking Inspection All inverters have passed the strict tests before delivery. Afte

Seite 193

Chapter 4 Parameter Index 60 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P0.18 V/F voltage value V3 V/F volta

Seite 194

Chapter 4 Parameter Index P1: Start/Stop Control Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P1.00 Starting

Seite 195

Chapter 4 Parameter Index 62 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P1.06 Time of S-curve initial Time

Seite 196

Chapter 4 Parameter Index 63 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P1.14 Brake voltage level setting (

Seite 197

Chapter 4 Parameter Index 64 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P2.01 Acc time of Jog Acc time of Jo

Seite 198 - Chapter 8 Maintenance

Chapter 4 Parameter Index 65 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P2.09 Jump frequency 3 Jump frequenc

Seite 199

Chapter 4 Parameter Index 66 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P2.26 Prohibit reverse operation Pro

Seite 200

Chapter 4 Parameter Index P3:I/O Terminal control This page only for 3004GB and below Function code Function Name LCD Display Range of settings Defau

Seite 201

Chapter 4 Parameter Index 68 This page only for 3004GB and below Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Addres

Seite 202 - 8.2 Storage and Keeping

Chapter 4 Parameter Index 69 This page only for 3004GB and below Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Addres

Seite 203 - Chapter 9 Quality Guarantees

Chapter 2 Installation and Wiring Chapter 2 Installation and Wiring2.1 Exterior Size and Mounting Size (See Appendix 1) 2.2 Mounting Place Requirement

Seite 204

Chapter 4 Parameter Index 70 This page only for 3004GB and below Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Addres

Seite 205

Chapter 4 Parameter Index This page only for 35R5GB/37R5PB and over Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Addr

Seite 206

Chapter 4 Parameter Index 72 This page only for 35R5GB/37R5PB and over Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS A

Seite 207

Chapter 4 Parameter Index 73 This page only for 35R5GB/37R5PB and over Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS A

Seite 208 - hanger it

Chapter 4 Parameter Index 74 This page only for 35R5GB/37R5PB and over Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS A

Seite 209

Chapter 4 Parameter Index 75 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P3.13 Define Functions of terminal

Seite 210

Chapter 4 Parameter Index 76 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P3.15 Terminal Y2 function definiti

Seite 211

Chapter 4 Parameter Index 77 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P3.17 Fixed length reaches the term

Seite 212

Chapter 4 Parameter Index 78 Function code Function Name LCD DisplayRange of settings DefaultChangeMODBUS Address P3.21 Frequency upper limit arrivin

Seite 213

Chapter 4 Parameter Index P4: Analog and Pulse Function Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P4.00 An

Seite 214

Chapter 2 Installation and Wiring 2.2.2 The Ambient Temperature In order to enhance operating reliability of the inverter, be sure where the inverte

Seite 215

Chapter 4 Parameter Index Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P4.06 Min analog value Input 2 (AI2 Te

Seite 216

Chapter 4 Parameter Index Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P4.11 Min pulse value Input 3 (pulse i

Seite 217

Chapter 4 Parameter Index Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P4.16 PG Pulse Range PG Pulse Range 1~

Seite 218

Chapter 4 Parameter Index Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address AO1 output range selection AO1 output

Seite 219

Chapter 4 Parameter Index P5: PLC Operating Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P5.00 PLC Operating

Seite 220

Chapter 4 Parameter Index 85 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P5.05 Program Operating Timing T2 P

Seite 221

Chapter 4 Parameter Index 86 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address P5.16 Step T6 Program Operating Set

Seite 222 - Function Code

Chapter 4 Parameter Index 87 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P6.03 Holding time before wobble fr

Seite 223 - Slave Address

Chapter 4 Parameter Index 88 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P7.01 PID feedback selection PID fee

Seite 224

Chapter 4 Parameter Index 89 Function code Function Name LCD Display Range of settingsDefaultChangeMODBUS Address P7.11 Integration adjust selection I

Seite 225 - Data List:

Chapter 2 Installation and Wiring Fig 2-2 S2R4GB~S2R75GB Main Circuit Wiring Table2-1 S2R4GB~S2R75GB main circuit terminals function Terminal Symbo

Seite 226

Chapter 4 Parameter Index P8: Fixed-length Function Function code Function Name Range of settingsLCD Display DefaultChangeMODBUS Address P8.00 Preset

Seite 227

Chapter 4 Parameter Index P9: Advanced Control Function code Function Name Range of settings LCD Display Default Change MODBUS Address P9.00 Slip freq

Seite 228

Chapter 4 Parameter Index 92 Function code Function Name LCD Display Range of settings Default Change MODBUS Address P9.08 Over modulation enable Over

Seite 229

Chapter 4 Parameter Index 93 Function code Function Name LCD Display Range of settings Default ChangeMODBUS Address PA.05 Leakage inductance %X Leaka

Seite 230

Chapter 4 Parameter Index 94 Function code Function Name LCD DisplayRange of settings DefaultChange MODBUS Address Pb.03 MODBUS time over detection MO

Seite 231

Chapter 4 Parameter Index 95 Function code Function Name LCD Display Range of settingsDefault ChangeMODBUS Address PC.02 Output frequency (Hz) (Actual

Seite 232

Chapter 4 Parameter Index 96 Function code Function Name LCD Display Range of settingsDefault ChangeMODBUS Address PC.16 Analog PID feed Analog PID fe

Seite 233

Chapter 4 Parameter Index 97 Function code Function Name LCD Display Range of settingsDefault ChangeMODBUS Address PC.22 Linear speed display coeffici

Seite 234 - Appendix 6 Inverter warranty

Chapter 4 Parameter Index 98 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address Pd.02 Pre-overload detection Level

Seite 235

Chapter 4 Parameter Index 99 Function code Function Name LCD Display Range of settings DefaultChangeMODBUS Address Pd.08 Input phase loss detection le

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