Alpha 700 Wartungshandbuch

CAST IRON SECTIONALOIL, GAS & DUAL FUEL BOILERSSINGLE UNIT OUTPUTS 295kW - 640kWINSTRUCTIONS FOR ASSEMBLY/ INSTALLATION, SERVICING & OPERATION

10ALPHA70014.0 minimumwater flow rate15.0 circulatingwater The minimum water flowrate must be provided at alltimes either via the mainsystem pump/s or

11ALPHA70017.0 controlpanelALPHABOILER TEMPERATUREHOURS RUN1 STAGEHOURS RUN2 STAGEOVERHEATRESETHIGH/LOWSTATOVERHEATBURNERLOCKOUT12CONTROLSTATPOWERONFU

12ALPHA700IndexCH1 1st Stage hours run meterCH2 2nd Stage hours run meterF1 6,3 AT protection fuseTR1 1st Stage control thermostatTR2 2nd Stage c

13ALPHA70018.0 boilerinstallation general Alpha 700 series boilers are supplied in kit form on-site assembly. Special boiler assembly tools arerequire

14ALPHA70018.2.5Insert boiler assembly tools into upper and lower waterwayports and (following specific tool usage instructions) compressboiler sectio

15ALPHA70018.2.11Ensure 2 piece rigid ceramic fibre target wall is correctly assembled into rear combustion chamber accessway. See Fig 6.a) taking one

16ALPHA70018.2.12 insulation and jacket assembly1. Apply the insulation jacket (1) as shown in fig 7 and join by using springs (2) supplied (see fig 8

17ALPHA700fig.7fig.9fig.83 1 3 677257mm224mm69 3 1 2 1 6 3 844655TopBottomCasing support strut verticalfig.102120221115161717161510141918121323

18ALPHA70019.0 system connections19.1 gas connection (where appropriate)Specific detail on the gas connection is provided by the burner manufacturer.

19ALPHA70020.0 mounting the burnerThe supplied burner must be securely mounted to the front of the boiler via the mounting plate providedand following

2ALPHA700contentspage section3 . . . . . . . . . . .1.0General Notes2.0Product Description4 . . . . . . . . . . .3.0Key Points5 . . . . . . . . . . .4

20ALPHA70023.0 initial lightingThe initial lighting should be carried out by a competent engineer. Follow closely the specific instructions supplied b

21ALPHA70025.0 boiler servicingWARNING Make sure that the fuel supply is turned OFF and that the electricity supply is turned off anddisconnected befo

22ALPHA70026.0 to turn on the appliance26.1 Ensure electricity supply to appliance is turned on.26.2 Ensure fuel supply to appliance is turned on.26.

23ALPHA700FAULT POSSIBLE CAUSE REMEDYBoiler/Burner does Power supply turned off. Refer to section 26. not operate.External controls turned off. Refer

24ALPHA70029.0 boiler logON COMPLETION PLEASE LEAVE WITH APPLIANCE FOR FUTURE REFERENCE AND LOG BOOK RECORDSInstaller Address Customer’s Address Site

25ALPHA700Installer Address Customer’s Address Site AddressCORGI Reg No.Report No:CommissioningReportTel No.Date of CommissioningContract No.Tel No.En

26ALPHA700Date work carried out:Order No:Hours run on meter reading:Work carried out:Replacement oil nozzle make:Static gas pressure:C02:Flue gas temp

27ALPHA70031.0 spare partsALPHABOILER TEMPERATUREHOURS RUN1 STAGEHOURS RUN2 STAGEOVERHEATRESETHIGH/LOWSTATOVERHEATBURNERLOCKOUT12CONTROLSTATPOWERONFUS

QW/6/99ALPHA700This publication is issued subject to alteration or withdrawal without notice.The illustrations and specifications are not binding in d

3ALPHA7001.0 generalnotesThese instructions are intended to assist the installer, commissioning engineer, maintenance engineerand user with the assemb

3.0 keypointsconformity with standardsAll Alpha 700 series boilers are designed and manufactured in accordance with therequirements of EN 303.1 and ar

5ALPHA7004.0 specificationfor Alpha7005.0 deliveryThe three pass heat exchanger is constructed using high carbon content corrosion resistant cast iron

6ALPHA7006.0 single boilerdimensional data/clearances7.0 installation requirementsThe Alpha 700 series boilers must be installed in accordance with (a

7ALPHA7008.0 air supply& ventilationAn adequate supply of fresh air for combustion and ventilation of the boiler house must be supplied inaccordan

8ALPHA700* Connection Flanges C/W gaskets supplied11.0 technicaldata300295.31007.5327.81118.427259.87.034.683.5112060303.51955.579.7534.017.48463.216,

9ALPHA70012.0 system schematicusing reverse/returnIt is important to ensure that for all Alpha single and multi-boiler installations, the system shoul